Label Unwinders save time and labor by providing a
convenient way to manage your supply roll of labels as it feeds into the
printer. You can use larger rolls of labels to minimize your unit label
cost. Also, the supply roll of labels does not have to be refreshed as
often, adding convenience. Unwinders are particularly valuable in a
production environment where maximum throughput is desired. As opposed
to label rolls internal to the printer, external rolls are always
visible, making it easy to monitor the status of your label supply.
How to Select a Label Unwinder
There are two categories of Label Unwinders: Powered and
Non-powered. A powered Unwinder provides motorized assistance to feed
labels into the printer. A Non-powered Unwinder is a less expensive,
passive unit, that provides no unwind assistance. Non-powered Unwinders
provide a small amount of resistance or back tension to keep the labels
tidy as they go into the printer.
With non-powered Unwinders, the printer must physically
pull the blank label stock off the roll and into the printer. Many
printers are not strong enough to do this. Even if the printer is able
to pull the labels into the printer, doing so may put significant stress
on the printer, particularly with heavy label rolls. This may cause
registration problems or lead to early failure of the printer’s label
advance mechanism.
Any of LABELMATE’s Label Rewinders except the CAT-40G
can also be used as an Unwinder. In that role, the Rewinder is “put into
reverse” with a low torque setting to provide a small amount of back
tension just as a Non-powered Unwinder does. Here the Rewinder is
functioning exactly as an Nonpowered Unwinder, but with a greater degree
of control over back tension.
Practically speaking, a Rewinder employed as an Unwinder
cannot be used to assist the unwind process because there is no
provision to increase or decrease as the printer starts and stops. For
this you specifically need a Powered Unwinder.
A Powered Unwinder is always preferred over an
Non-powered Unwinder. Incidentally, a Powered Unwinder can also be used
as a Label Rewinder by temporarily blocking the Control Arm in the “ON”
position.
Unless otherwise stated, Unwinders are not supplied
standard with an Outer Label Flange because a roll to be unwound does
not need an Outer Flange.
Part 1 - Powered Label Unwinders
LABELMATE UCAT-2 and UCAT-40 Powered Unwinders are specialized for
the unwinding job. They track the printer label usage and unwind on
demand to provide the most sophisticated control for the Unwind process.
When the printer takes in blank label stock, it lifts a
Control Arm on the UCAT-2 or UCAT-40, signaling its demand for more
labels. The Unwinder then advances label stock under power until there
is sufficient stock that the Control Arm relaxes and stops the assisted
unwinding. The Unwinder then waits until the printer once again signals
its demand for more labels by lifting the Control Arm. The amount and
speed of power assist can be conveniently adjusted with the TORQUE
Control Knob.
The UCAT-40 and UCAT-2-CHUCK provide the most advanced
unwinding solution available and are recommended for demanding
production applications. These models have a “Quick-Chuck” Core Holder
for the most convenient mounting and removal of label rolls and cores
possible.
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The “Ultimate Unwinder,” LABELMATE Model UCAT-40,
handles large label rolls up to 16” (40-cm) diameter for maximum
label economy. The included “Quick-Chuck” Core Holder makes
for fast and easy loading and unloading of label rolls.
|
| Model |
Add
Suffix |
Powered Heavy-Duty
Unwinders |
Width |
Roll
Diam |
List
Price
Call for Discounts! |
|
UCAT-2 |
-ACH |
Powered
Unwinder with a universal Adjustable Core Holder for
any Core size 1" to 4" in diameter. Also rewinds. With inner
flange only. |
Up to 6" (15cm) |
Up to 11" (28cm) |
$1,045 |
| |
(None) |
Powered
Unwinder for label rolls with 3" Fin-Style Core Holder.
Continuously adjustable feed rate. Control Arm tracks label usage
and starts & stops unwinding automatically. Includes two Label
Flanges. Also rewinds. |
Up to 6" (15cm) |
Up to 12" (30cm) |
$945 |
| |
-CHUCK |
Premium
Powered Unwinder with 6" wide, 3" diameter "Quick-Chuck"™.
Includes two Label Flanges. Also rewinds.
* |
Up to 6" (15cm) |
Up to 12" (30cm) |
$1,095 |
| |
-W10 |
Powered
Unwinder with 10" wide, 3" diameter Fin-Style Core Holder.
Includes two Label Flanges. Also rewinds. |
Up to 10" (25.4cm) |
Up to 12" (30cm) |
$1,045 |
| |
CHUCK10 |
Premium
Powered Unwinder with 10" wide, 3" diameter "Quick-Chuck".
Includes two Label Flanges. Also rewinds. |
Up to 10" (25.4cm) |
Up to 12" (30cm) |
$1,195 |
UCAT-40
The Ultimate Unwinder |
(NONE) |
Premium
16" diameter Powered Unwinder with 3" diameter, 6" wide "Quick-Chuck".
Continuously adjustable feed rate. Control Arm tracks label usage
and starts & stops unwinding automatically. Also rewinds. With inner
flange only. |
Up to 6" (15xm) |
Up to 16" (40cm) |
$1,295 |
|
UCAT-40-CHUCK10 |
(NONE) |
Premium
16" diameter Powered Unwinder with 3" diameter, 10" wide "Quick-Chuck".
With inner flange only. For 4" diameter add $100 and specify |
Up to 10" (25.4cm) |
Up to 16" (40cm) |
$1,395 |